Progressive Die Stamping Technology

Dual-output Layout: Simultaneous forming of 2 units per stroke

Integrated In-Die Chamfering: Front/back deburring in single operation

Speed: 80 SPM (76,800 units/day at 16-hour production)

Quality Assurance

Statistical Control: CPK ≥1.67 (validated with 300k-unit production data)

Edge Quality Verification: White-light interferometry for bright band ratio

100% Automated Optical Inspection (AOI): Real-time OD/ID tolerance monitoring

Solving Industry Challenges

Applications

Electric Vehicles: Motor end covers, battery module shielding
Traditional Autos: Generator coil guards, sensor housings
Industrial Motors: Stator insulation covers for high-power motors

Ideal for EMI-sensitive components requiring mechanical protection

Why Choose Us

Mass Production Excellence

Full-servo presses: Dynamic accuracy ±5μm

AI-driven wear compensation: Tool life extended to 3M+ strokes

Cost Efficiency

92% material utilization (nesting optimization + dual-output)

Zero secondary processing: 37% unit cost reduction

Automotive Certification

IATF 16949 certified manufacturing

Dimensional reports aligned with VDA 5 standards

What Are Multi-Station Progressive Stamping Dies?

Multi-station progressive stamping dies are advanced tooling systems designed for high-volume metal component production. These dies perform multiple operations—such as cutting, punching, bending, and forming—in a continuous, automated sequence. By using a single-side strip feeding system, they maximize efficiency while minimizing material waste through optimized nesting layouts.

Industries requiring tight tolerances (±0.01mm) and rapid production (e.g., 20,000+ units/day) rely on these dies for consistent, high-quality output.

Key Advantages of Multi-Station Progressive Dies

1.High-Speed Production

Ideal for mass manufacturing, reducing cycle times and labor costs.

Capable of producing complex parts in a single pass, eliminating secondary operations.

2.Precision Engineering

Maintains ultra-tight tolerances (±0.01mm) for critical components.

Ensures uniformity across high-volume runs.

3.Material Efficiency

Optimized strip layouts minimize scrap, lowering material costs.

Suitable for stainless steel, aluminum, copper, and specialty alloys.

4.Automation Compatibility

Seamlessly integrates with robotic feeding and ejection systems for full automation.

Applications of Progressive Stamping Dies

Multi-station progressive dies are widely used in:

Automotive Components

Chassis brackets, electrical connectors, fuel system parts.

Electronics & Electrical

Shielding plates, terminal connectors, heat sinks.

Household Appliances

Structural frames, hinges, mounting plates.

Why Choose Our Progressive Stamping Solutions?

10+ Years of Expertise – Proven experience in high-speed stamping die manufacturing.

State-of-the-Art Equipment – 45+ presses (25T–300T), including 8 dedicated multi-station machines.

Strict Quality Control – 100% inspection using 2.5D CMM and optical measurement systems.

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Customized multi-station progressive stamping dies

Optimized for Performance & Durability

Our progressive stamping dies are engineered for:

Long tool life – Hardened steel components resist wear.

Low maintenance – Precision alignment reduces downtime.

Scalable production – Easily adjustable for different materials and thicknesses.

For industries demanding high-speed, precision metal stamping, our multi-station progressive dies deliver unmatched efficiency and reliability.

Deep-draw stamping dies are specialized tools used to form sheet metal into deep, seamless shapes (e.g., cylinders, boxes, and complex geometries) through multi-stage drawing processes. These dies are essential for industries requiring high precision (±0.05mm tolerance) and uniform wall thickness.

Key Features

✔ Multi-Stage Drawing – Primary, secondary, and fine drawing for deep, intricate shapes.
✔ Four-Side Strip Feeding – Ensures smooth material flow and prevents wrinkling.
✔ Material Compatibility – Works with SUS304 stainless steel (0.4mm thickness), aluminum, and copper alloys.

Applications of Deep-Draw Stamping Dies

1. Automotive Components

• Fuel tanks, exhaust systems, and sensor housings.

2. Electronics & Appliances

• Battery casings, connector housings, and shielding enclosures.

3. Medical & Industrial Equipment

• Surgical instrument housings, precision fluid containers.

Why Choose Our Deep-Draw Stamping Dies?

1. Precision Engineering

• ±0.05mm tolerance for critical dimensions.

• Advanced finite element analysis (FEA) for optimal die design.

2. High-Speed Production

• Capable of 10,000+ units/day with automated feeding systems.

3. Durability & Longevity

• Hardened tool steel construction for extended die life.

• Low-maintenance design reduces downtime.

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Customized Deep-Draw Stamping Dies

Technical Specifications

What Are Cold Heading Dies?

Cold heading dies are specialized tools used in cold forging processes to form metal wires into high-strength fasteners (bolts, screws, nuts) without heating. This process enhances material strength and durability while maintaining tight tolerances (±0.02mm).

Key Features

✔ High-Speed Production – Capable of 50,000+ units/day
✔ Material Versatility – Works with stainless steel, alloy steel, titanium
✔ Precision Tolerances – ±0.02mm for critical dimensions
✔ Extended Die Life – Made from premium tool steels (e.g., SKD11, SLD-Magic)

Applications of Cold Heading Dies

1. Automotive Fasteners

• Engine bolts, wheel studs, suspension components

2. Aerospace Components

• Titanium fasteners, high-strength rivets

3. Construction & Industrial

• Structural bolts, anchor rods, heavy-duty nuts

Why Choose Our Cold Heading Dies?

1. Superior Material Strength

• Increases tensile strength by 20-30% vs traditional machining

• Grain flow optimization for enhanced durability

2. Precision Engineering

• Multi-station dies for complex geometries

• Computer-simulated stress analysis for optimal performance

3. Cost Efficiency

• Near-zero material waste (98%+ material utilization)

• Automated production reduces labor costs

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Technical Specifications

Customized Cold Heading Dies

17+ years expertise in customize stamping progressive mould manufacturing. Achieve ±0.005mm accuracy with automated production for complex stamped parts. 3000+ successful die projects.

Customize Stamping Progressive Mould

• ±0.005mm dimensional accuracy

• Slow-wire cutting technology for micron-level precision

• Tolerance Control Process

The Custom Stamping Progressive Mould adopts a high-precision progressive structure design, and realizes the integration of punching, forming, cutting and other processes through multi-station linkage. This technology has an ultra-high positioning accuracy of ±0.01mm, supports the processing of various metal sheets with a thickness of 0.1-6.0mm, and is particularly suitable for the production of large quantities of precision parts such as automotive parts and electronic connectors. Through CAD/CAE simulation optimization and carbide insert design, the mold life can reach more than 3 million times, and with the servo feeding system, it can achieve high-speed and stable production of 60-120 strokes per minute. We provide a full-process solution from material selection, mold flow analysis to mold trial verification to ensure that the product dimensional tolerance is controlled within the ISO 2768-mK level standard.

Advanced Machining Capabilities

Automated Production Advantages

Efficiency Optimization

• 30% faster production cycles

• 24/7 automated operation capability

Quality Assurance

✔ 100% automated optical inspection
✔ 3000+ successful die projects

•  Case Studies

Complex Shape Capabilities

Multi-Process Integration

• Simultaneous bending, stretching & punching

• Material thickness: 0.1mm-6.0mm

Material Efficiency

• Up to 40% material savings vs traditional dies

• Material Optimization Research

Custom Stamping Progressive Mould