Our energy storage copper busbars integrate riveting, overmolding, and heat-shrink tubing processes into a unified production system. This hybrid approach ensures robust mechanical connections, superior insulation, and resistance to vibration, making them ideal for high-stress environments in energy storage cabinets and electric vehicles.
2. 10kV Safety-Certified Reliability
Rigorously tested to comply with 10kV voltage standards, our busbars guarantee leak-proof performance and electrical safety. Advanced dielectric materials and precision engineering prevent arc faults, even under extreme temperature fluctuations (-40°C to 125°C).
3. Ultra-Low Resistance & Extended Lifespan
Engineered with high-purity electrolytic copper, our busbars achieve resistance levels below 0.5μΩ/m, minimizing energy loss. Coupled with anti-oxidation surface treatments, they deliver over 15 years of stable conductivity in humid, corrosive, or high-load scenarios.
4. OEM-Trusted Mass Production
As a certified supplier to top-tier energy storage and EV manufacturers, we maintain zero-defect batches through automated quality control. Scalable production lines support annual outputs exceeding 5 million units, ensuring on-time delivery for global clients.
Products details
Power Flow Copper Busbar Technology
Power Flow Copper Busbar delivers ultra-low resistance (<0.5μΩ/m) with 10kV safety certification. Multi-process manufacturing ensures 15+ year lifespan for energy storage & EV applications.
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Combines riveting, overmolding & heat-shrink tubing
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Vibration resistance tested to IEC 60068-2-6
Performance Advantages
| Feature | Benefit |
|---|---|
| Unified construction | 30% stronger vs welded joints |
| Dielectric materials | Prevents 10kV arc faults |
| IEC 61439 Standards |
10kV Safety-Certified Reliability
Rigorous Testing Protocol
✔ 10kV withstand voltage (IEC 61439)
✔ -40°C to 125°C thermal cycling
✔ Salt spray 1000h (ASTM B117)
Safety Assurance
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Automated hi-pot testing on 100% units
Ultra-Low Resistance Design
Conductivity Performance
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<0.5μΩ/m resistance (99.99% Cu)
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15+ year lifespan with anti-oxidation coating
Material Science
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Electrolytic copper C11000
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Optional tin/silver plating
Application :
High-Voltage Cabinets for Energy Storage, New Energy Vehicles
Our Advantages:
Backed by ISO 9001 and IATF 16949 certifications, our copper busbars redefine conductivity and durability for the green energy era. Request a free sample to experience how our solutions elevate your system’s performance while cutting lifecycle costs.
Why Choose us?
Backed by ISO 9001 and IATF 16949 certifications, our copper busbars redefine conductivity and durability for the green energy era. Request a free sample to experience how our solutions elevate your system’s performance while cutting lifecycle costs.
