1.Core Technology & Functionality
Engineered for automotive electrical systems, this solution leverages industry-leading 3D simulation unfolding technology and anti-deformation forming structures to achieve precision in complex geometries:
①Side-Push Material Bridge Design: Eliminates traditional stamping deformation risks, enhancing structural stability with surface smoothness ≤Ra 0.8μm.
②Multi-Stage Precision Forming: Combines pre-bending lines with segmented pressure ribs to solve 0.5mm stainless steel 90° bending challenges (width < material thickness).
③Zero-Burr Cutting Process: Automated gas-blowing system separates waste after connected material cutting, ensuring critical dimensional tolerances of ±0.03mm.
2.Primary Function:
Provides high-strength protective enclosures for automotive electrical plugs, guaranteeing zero-interference signal transmission under extreme vibration and temperature conditions.
Products details
Anti-Deformation Structure with 3D Simulation Precision
This innovative automotive connector is developed using advanced 3D simulation unfolding and a multi-stage anti-deformation structure, enabling tight tolerances even in ultra-thin metal forming.
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Side-Push Material Bridge: Reinforces geometry while maintaining surface roughness ≤Ra 0.8μm.
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Segmented Pressure Ribs: Solves 90° bending issues with 0.5mm stainless steel (width < thickness).
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Zero-Burr Cutting: A pneumatic ejection process ensures ±0.03mm tolerance and defect-free edges.
High-Stability Electrical Enclosure for Extreme Environments
This enclosure ensures signal integrity and mechanical resistance even under vibration or extreme temperatures. It’s engineered for:
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NEVs: Battery Management Systems (BMS), high-voltage plug housing.
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Traditional Vehicles: ECU units, sensor harness shielding.
Certified to perform across -40℃ to +125℃ thermal cycles, this automotive connector housing meets the highest reliability standards.
Why Choose This Automotive Connector?
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Digital Simulation Leadership
3D unfolding simulates deformation patterns, achieving a 99.2% first-pass yield. -
Exclusive Forming Technology
Solves long-standing deformation issues in thin-wall bending. -
Automated Quality Control
CCD inspection prevents batch failures, maintaining production accuracy. -
ISO/TS 16949 Certified
Guarantees long-term durability and automotive-grade quality compliance.
Applications
New Energy Vehicles (NEVs): Battery Management System (BMS) high-voltage connectors, motor controller housings.
Traditional Fuel Vehicles: ECU control units, sensor wiring harness shields.
5 Reasons to Choose Us
1.Dedicated R&D Assurance:
Cross-functional teams manage full lifecycle control from design to mass production, solving structural unfolding and stability challenges.
2.Digital Simulation Leadership:
3D dynamic unfolding simulations predict material deformation, achieving 99.2% first-pass yield.
3.Proprietary Manufacturing Breakthroughs:
Exclusive side-push material bridge + segmented pressure rib technology addresses thin-wall bending deformation.
4.Automated Precision Production:
CCD optical inspection monitors real-time dimensional variations, preventing batch defects.
5.Automotive-Grade Reliability:
ISO/TS 16949 certified with validation under -40℃~125℃ thermal cycling tests.
Automotive Connector Design for Harsh Environments (DoFollow)
