1.Core Technology & Functionality
Engineered for automotive electrical systems, this solution leverages industry-leading 3D simulation unfolding technology and anti-deformation forming structures to achieve precision in complex geometries:
①Side-Push Material Bridge Design: Eliminates traditional stamping deformation risks, enhancing structural stability with surface smoothness ≤Ra 0.8μm.
②Multi-Stage Precision Forming: Combines pre-bending lines with segmented pressure ribs to solve 0.5mm stainless steel 90° bending challenges (width < material thickness).
③Zero-Burr Cutting Process: Automated gas-blowing system separates waste after connected material cutting, ensuring critical dimensional tolerances of ±0.03mm.
2.Primary Function:
Provides high-strength protective enclosures for automotive electrical plugs, guaranteeing zero-interference signal transmission under extreme vibration and temperature conditions.
Products details
Applications
New Energy Vehicles (NEVs): Battery Management System (BMS) high-voltage connectors, motor controller housings.
Traditional Fuel Vehicles: ECU control units, sensor wiring harness shields.
5 Reasons to Choose Us
1.Dedicated R&D Assurance:
Cross-functional teams manage full lifecycle control from design to mass production, solving structural unfolding and stability challenges.
2.Digital Simulation Leadership:
3D dynamic unfolding simulations predict material deformation, achieving 99.2% first-pass yield.
3.Proprietary Manufacturing Breakthroughs:
Exclusive side-push material bridge + segmented pressure rib technology addresses thin-wall bending deformation.
4.Automated Precision Production:
CCD optical inspection monitors real-time dimensional variations, preventing batch defects.
5.Automotive-Grade Reliability:
ISO/TS 16949 certified with validation under -40℃~125℃ thermal cycling tests.
