Manufacturing Process & Functionality
Crafted from iron-nickel alloy sheets, our terminal leads are precision-engineered to maintain vacuum integrity and secure critical components in magnetron systems. Key production steps include:
Blanking & Punching: Precise material cutting and hole formation with tolerances ≤±0.02mm.
Flanging & Bending: Automated edge flanging and 90°/180° bending for rigid structural support.
Optimized for 200 strokes per minute (SPM) on high-speed presses, this process ensures rapid, consistent output while adhering to strict dimensional limits (max. part size: 70mm).
Products details
Vacuum-sealed terminal lead core function
Designed for magnetrons in microwave ovens and medical devices, our vacuum-sealed terminal leads prevent gas leaks at rates of <10 <sup> -9 </sup> Pa·m <sup> 3 </sup> /s . Iron-nickel alloy (4J50) has the following properties:
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Coefficient of thermal expansion (CTE) 5.2× 10 -6 / K
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Tensile strength ≥520MPa
Technical Standards
| scope | value | Industry Standard |
|---|---|---|
| tolerant | ≤±0.02mm | ±0.05 mm |
| Production speed | 200 Malay | 120 SPM |
| Maximum part size | 70 mm | 50 mm |
| Material | Iron-nickel alloy (4J29/4J50) |
Source: ASM Aerospace Materials Handbook
Vacuum integrity mechanism
Sealing verified by MIL-STD-883 Method 1014
Precision stamping lead production workflow
First stage – fine tolerance blanking
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Laser-guided punching dimensional accuracy ≤±0.02mm
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Material utilization rate: 98.5% (industry average: 92%)
Stage 2 – Hermetic Seal Formation
Automatic Flanging/Bending at 200 SPM:
Performance Advantages
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40% faster assembly : pre-formed 70 mm leads reduce soldering steps
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Zero leakage guarantee : Passed IEC 60601-2 medical vacuum standard
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200SPM High output : 288,000 units per day
Industrial Application
| department | Use Cases | Certification |
|---|---|---|
| Medical | MRI Microwave | ISO 13485 |
| Industrial | Plasma generation system | Semiconductor F47 |
| consumer | Microwave oven cavity | UL 923 |
Why choose us?
Mass production : 400,000 units per day, meeting large-scale OEM needs.
Precision control : Strict adherence to a maximum part size of 70 mm ensures compatibility.
Speed and efficiency : 200 SPM production minimizes lead times without compromising quality
Process stability : sophisticated tool design eliminates flange cracks and material fatigue.
