Automotive Connector with Anti-Deformation Structure – High-Stability Electrical Enclosure
 
 
Automotive Connector with Anti-Deformation Structure – High-Stability Electrical Enclosure
Product Description
1.Core Technology & Functionality
Engineered for automotive electrical systems, this solution leverages industry-leading 3D simulation unfolding technology and anti-deformation forming structures to achieve precision in complex geometries:
①Side-Push Material Bridge Design: Eliminates traditional stamping deformation risks, enhancing structural stability with surface smoothness ≤Ra 0.8μm.
②Multi-Stage Precision Forming: Combines pre-bending lines with segmented pressure ribs to solve 0.5mm stainless steel 90° bending challenges (width < material thickness).
③Zero-Burr Cutting Process: Automated gas-blowing system separates waste after connected material cutting, ensuring critical dimensional tolerances of ±0.03mm.
2.Primary Function:
Provides high-strength protective enclosures for automotive electrical plugs, guaranteeing zero-interference signal transmission under extreme vibration and temperature conditions.

Contact Us Inqus

Products details

Anti-Deformation Structure with 3D Simulation Precision

This innovative automotive connector is developed using advanced 3D simulation unfolding and a multi-stage anti-deformation structure, enabling tight tolerances even in ultra-thin metal forming.

  • Side-Push Material Bridge: Reinforces geometry while maintaining surface roughness ≤Ra 0.8μm.

  • Segmented Pressure Ribs: Solves 90° bending issues with 0.5mm stainless steel (width < thickness).

  • Zero-Burr Cutting: A pneumatic ejection process ensures ±0.03mm tolerance and defect-free edges.


High-Stability Electrical Enclosure for Extreme Environments

This enclosure ensures signal integrity and mechanical resistance even under vibration or extreme temperatures. It’s engineered for:

  • NEVs: Battery Management Systems (BMS), high-voltage plug housing.

  • Traditional Vehicles: ECU units, sensor harness shielding.

Certified to perform across -40℃ to +125℃ thermal cycles, this automotive connector housing meets the highest reliability standards.


Why Choose This Automotive Connector?

  1. Digital Simulation Leadership
    3D unfolding simulates deformation patterns, achieving a 99.2% first-pass yield.

  2. Exclusive Forming Technology
    Solves long-standing deformation issues in thin-wall bending.

  3. Automated Quality Control
    CCD inspection prevents batch failures, maintaining production accuracy.

  4. ISO/TS 16949 Certified
    Guarantees long-term durability and automotive-grade quality compliance.

Automotive connector with anti-deformation structure for high-stability electrical enclosures

Applications

New Energy Vehicles (NEVs): Battery Management System (BMS) high-voltage connectors, motor controller housings.

Traditional Fuel Vehicles: ECU control units, sensor wiring harness shields.

5 Reasons to Choose Us

1.Dedicated R&D Assurance:

Cross-functional teams manage full lifecycle control from design to mass production, solving structural unfolding and stability challenges.

2.Digital Simulation Leadership:

3D dynamic unfolding simulations predict material deformation, achieving 99.2% first-pass yield.

3.Proprietary Manufacturing Breakthroughs:

Exclusive side-push material bridge + segmented pressure rib technology addresses thin-wall bending deformation.

4.Automated Precision Production:

CCD optical inspection monitors real-time dimensional variations, preventing batch defects.

5.Automotive-Grade Reliability:

ISO/TS 16949 certified with validation under -40℃~125℃ thermal cycling tests.

Automotive Connector Design for Harsh Environments (DoFollow)

Looking for more similar products?

Related Products

Scroll to Top